200pcs/Min 3.5mm CNC Spring Machine 5 Axles Dynamic Error Compensation

CNC spring machine 5Axles Dynamic Error Compensation Multi-Process Integration

一. Core Structural & Technical Foundations

1. 5-Axis Kinematic Configuration
   Axis Composition: Typically includes three linear axes (X, Y, Z for wire feed, radius, and height control) and two rotational axes (e.g., A-axis for wire rotation and B-axis for winding head tilting).
2. Full 5-Axis Linkage: Enables simultaneous control of all five axes, allowing non-planar winding trajectories (e.g., helical springs with continuous pitch, diameter, and helix angle variations in three dimensions).
3. Ultra-High-Precision Servo & Control Systems
   Nanometer-Level Positioning: Servo motors with feedback resolutions up to 0.1μm, paired with multi-axis CNC controllers (e.g., industrial-grade motion controllers from FANUC or Siemens), supporting 5-axis G-code interpolation.
4. Dynamic Error Compensation: Integrates real-time corrections for thermal expansion, wire tension fluctuations, and mechanical backlash via high-frequency sensors (e.g., laser interferometers).

Wire Diameter Range: Extends to 0.01mm–30mm, excelling in:

1. Heavy-duty springs: Titanium alloy wires for rocket engines, requiring 5-axis control to manage high tensile stress during winding.
2. Micro springs: <0.05mm wires for MEMS sensors, with surface roughness <0.1μm.
3. Tolerance Control: Outer diameter within ±0.002mm, free length within ±0.01mm—suitable for cryogenic applications (e.g., superconducting magnet suspensions).
4. Rapid Prototyping for Custom Designs
   Parametric 5-axis programming allows real-time modification of 3D spring models via CAD/CAM integration (e.g., importing STL files and generating toolpaths automatically), reducing prototype turnaround to <2 hours.

Cnc Spring Machine 2axles Compact Structure Highprecision In 2D Shaping User-Friendly Operation

Machine Features:

DX-208 compression spring machine is a 2-axis equipment consisting of wire feeding Y axis and cam X axis. It adopts Taiwan controlling system and Japanese industrial servo motor, each motion from the machine are directed by its CNC center.

1. Full digital drive, film type button, Chinese and English display, convenient operation.
2.Cams adopt grinding process, with better smoothness.
3.Cam axis can act both clockwisely or counter-clockwisely, wire feed length can be adjusted while machine operation.
4. Computer automatically detect and decelerate servo motor when it is overheating.
5. Production rate can be increased or decreased at any time running the machine.
6. During the production process, capacity can be increased or decreased at any time, and the computer will be automatically updated.